The platform

ZAPPP Depot: Energy orchestration

The highest 30 minutes of your month sets a large part of your energy bill. ZAPPP Depot sequences and rate-limits every charging session against a live demand budget, so the peak never happens.

  • Charging orchestration over OCPP 1.6 and 2.0.1
  • Demand-charge management against a live budget
  • Readiness-priority charging so the right vehicles leave full
  • Charger health monitoring and per-vehicle energy cost
OCPP 1.6 / 2.0.1 native 60 sec re-optimisation cycle 6–12 MWh battery asset at a 30-bus depot
Charging plug connected to an electric vehicle, its port ring lit in turquoise

01 · The asset

The depot is no longer a car park with cables.

A depot with 30 electric buses holds 6–12 MWh of battery capacity, comparable to a small grid-scale storage installation. It is simultaneously a fleet facility, the largest single electricity load on the site, and a distributed energy resource with real market value. ZAPPP Depot manages all three at once, in real time.

02 · Capabilities

Every charging decision, optimised every 60 seconds.

Capability 01

Charging orchestration (OCPP 1.6 / 2.0.1)

A continuous optimisation loop, not a static schedule. Every cycle it evaluates who is plugged in, each vehicle's charge state, departure times, the energy budget and the constraints in force, then sets which chargers run, at what power, in what sequence. A vehicle arriving at 04:30 instead of 06:00 triggers an immediate re-plan.

Capability 02

Demand-charge management

A rolling demand budget tracks site load (HVAC, workshop, lighting) against your demand ceiling. Charging power flexes with building load so the billing-period peak stays under the threshold. Staggered charge events replace simultaneous draw.

Capability 03

Fleet-readiness-priority charging

Every vehicle's projected charge state at its next departure is tracked continuously. High-urgency vehicles take priority automatically. Hard constraints hold (a vehicle reaches its target state of charge by departure) while cost and load are optimised within them.

Capability 04

Charger health and anomaly detection

Every session is compared against the charger's own baseline: power curves, session durations, energy delivered against SOC delta. Deviations are flagged before a driver finds a dead charger. Reactive call-outs become scheduled maintenance.

Capability 05

Per-vehicle energy cost attribution

Not a monthly bill. A cost per vehicle, per session, per route, across flat, time-of-use and demand-charge tariff structures. The true cost of operating each vehicle, defendable in a budget meeting.

Capability 06

Grid-services readiness

The platform tracks the combined capacity of plugged-in vehicles as a dispatchable resource and exposes it to demand-response programmes. As vehicle-to-grid infrastructure matures, the same control layer coordinates export events. The revenue pathway is designed in, not retrofitted.

03 · Architecture

It runs at the depot. It does not need the cloud.

ZAPPP Depot runs on an industrial edge server inside your depot, rated -20°C to +60°C, low idle draw, UPS-compatible. All charging decisions execute locally over the depot network with sub-second latency. Cloud sync happens when connectivity permits; operations never wait on it. Sensitive operational data stays on-site. Depots are not data centres. This is built accordingly.

04 · The cost line

Depot energy failures add 15–25% to the cost of fleet electrification. This recovers it.

Peak demand overruns, reactive charger maintenance and unoptimised charging windows are not rounding errors. Across GoMetro's African and UK fleet operations they add 15–25% to the effective cost of electrification. ZAPPP Depot is designed to recover that cost and convert it into operating margin.

820 → 620 kW peak Reference 35-bus depot, peak demand reduced
$229,110 / year modelled Against a first-year cost of ~$8,300; 30% of charging volume shifted off-peak
<2 wks payback Modelled case; under two months at 25% realisation

[VERIFY: publish reference-depot economics: internal concept figures]

05 · The stack

Ops Pack says what the fleet needs. Depot executes the charging response.

With EdgeAI on the vehicles, Depot charges against real battery state (calibrated SOC, live thermal state, degradation-adjusted charge profiles) instead of BMS summaries. Vehicles get the charge they actually need for their next duty. Hot or weakened packs are protected automatically. Deployed standalone, Depot still delivers orchestration, demand management and readiness against any OCPP charger.